iComfort
Overheating Electronics / Potential Short
Thermostat emits a burning smell or feels unusually hot to the touch
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Internal component failure on thermostat board, Shorted wiring behind thermostat, Excessive heat from wall cavity, Overvoltage on 24V circuit
How to Fix / Troubleshooting
Safety first: Immediately turn off power to the HVAC system at the breaker. Do not continue to use a thermostat that smells like burning or is excessively hot.
- Step 1 – Remove thermostat: Carefully remove the thermostat from the wall plate and inspect the back for signs of melting, discoloration, or burnt components.
- Step 2 – Inspect wiring: Check the low‑voltage wires for melted insulation or signs of arcing. Ensure no bare wires are touching each other or metal.
- Step 3 – Check transformer output: Have a qualified technician verify that the 24V transformer is providing correct voltage and that there is no overvoltage condition.
- Step 4 – Replace thermostat: Do not reuse a thermostat that has overheated. Install a new iComfort thermostat after correcting any wiring or voltage issues.
- Step 5 – Monitor after replacement: After installing the new thermostat, monitor for any unusual heat or smells during the first few hours of operation.
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Repair Difficulty
Hard
4/5
Required Part
iComfort Thermostat Assembly
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