Vaillant Overheating of Control Electronics

Smart thermostat or Vaillant internet module feels unusually hot to the touch during normal operation.

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Possible Causes

Installed in confined space with poor ventilation, Mounted above heat source or boiler casing, Internal component fault causing excess current draw, Incorrect power supply voltage

How to Fix / Troubleshooting

Safety: If the casing is very hot or smells of burning, switch off power immediately and do not continue using the device.

  • 1. Check mounting location: Ensure the thermostat or gateway is not installed directly above the boiler, inside a cupboard without ventilation, or near other heat sources.
  • 2. Provide airflow: Relocate the device or improve ventilation around it. Do not cover with objects or enclosures.
  • 3. Verify power supply: Confirm the device is powered by the correct Vaillant‑approved PSU or boiler connection and not an over‑voltage source.
  • 4. Inspect for damage: If there is discoloration, warping, or burning smell, discontinue use and replace the device.
  • 5. Professional check: Have a Vaillant technician inspect the system if overheating persists after relocation.
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Repair Difficulty

Easy 2/5

Required Part

Vaillant smart thermostat / internet module
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