Generator starts and runs but is surging or hunting at no load
Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
Possible Causes
How to Fix / Troubleshooting
Safety first: Place controller in OFF and open the AC breaker before touching moving parts. Keep hands and tools away from rotating components when running.
- Inspect and clean air filter: Replace a dirty filter to ensure proper airflow.
- Check governor linkage: With engine off, move the throttle and governor linkage by hand to ensure smooth, free motion.
- Use fuel system cleaner (if approved): For some models, a technician may introduce an approved cleaner into the fuel stream to remove minor deposits.
- Verify fuel pressure: Have a gas technician confirm inlet pressure is stable and within Champion specifications.
If surging persists, carburetor or mixer disassembly and cleaning may be required by a professional.
Repair Difficulty
Required Part
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