Fault Code 151
Cummins Engine Overtemperature Shutdown

Generator shuts down; controller shows Fault Code 151 – High Engine Temperature

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Low coolant level in radiator or expansion tank, Failed engine cooling fan or fan belt, Blocked radiator fins or restricted airflow, Faulty coolant temperature sensor or stuck thermostat

How to Fix / Troubleshooting

Safety first: Do not open the radiator cap while hot; scalding coolant can spray out. Turn the generator to OFF and allow it to cool completely.

  • Check coolant level: Inspect the coolant level in the overflow/expansion tank and at the radiator (when cool). Top up with the correct coolant mix specified by Cummins. If low, inspect for leaks at hoses, clamps, water pump, and radiator core.
  • Inspect airflow: Ensure louvers, intake, and exhaust openings on the Cummins enclosure are not blocked by debris, snow, or vegetation. Clean radiator fins with low-pressure air or water from the back side to remove dirt and insects.
  • Fan and belt: Verify the engine cooling fan spins freely and that the fan belt is intact and properly tensioned. Replace worn or broken belts with the correct Cummins belt part.
  • Thermostat and sensor: If overheating occurs quickly after start, the thermostat may be stuck closed. Replacing the thermostat requires draining some coolant; follow the service manual. Check the coolant temperature sensor connector for corrosion or damage.
  • Reset and test: After correcting issues, clear the fault and run the generator under moderate load while monitoring temperature on the controller.
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Repair Difficulty

Hard 4/5

Required Part

Radiator Cooling Fan
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