DuroMax Corrosion / Environmental Damage

Corrosion and rust visible on generator frame and electrical connections

Advertisements

Possible Causes

Exposure to moisture and salt air, Inadequate enclosure sealing, Lack of anti‑corrosion treatment, Poor drainage around pad

How to Fix / Troubleshooting

Safety first: Turn OFF the generator, disconnect battery negative, and ensure no live AC is present at exposed terminals before cleaning.

  • Clean corrosion: Use a wire brush and contact cleaner on corroded terminals and ground points. Replace severely corroded lugs.
  • Apply protectant: After cleaning, apply dielectric grease to electrical connections and a rust‑inhibiting spray to metal surfaces.
  • Improve drainage: Ensure the generator pad is above grade and that water does not pool around the base.
  • Seal enclosure: Replace worn door gaskets and ensure all access panels close tightly.
Advertisements

Repair Difficulty

Easy 2/5

Required Part

Ground Lug and Hardware
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements