DuroStar
Moisture Ingress / Corrosion Damage
Corrosion or rust visible on electrical terminals and inside the control panel.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Damaged enclosure seals, Operation in high‑humidity or coastal environment, Missing panel gaskets, Condensation from temperature swings
How to Fix / Troubleshooting
Safety first: Turn OFF the generator, disconnect battery, and isolate from utility. Avoid working on live circuits.
- Dry the enclosure: Use a dry cloth and gentle heat (not open flame) to remove moisture.
- Clean terminals: Remove light corrosion with contact cleaner and a small brush. Replace heavily corroded connectors or terminals.
- Inspect seals and gaskets: Replace damaged door seals, grommets, and panel gaskets to restore weather resistance.
- Install anti‑condensation measures: In damp locations, consider a small enclosure heater or desiccant packs as recommended by DuroStar.
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Repair Difficulty
Medium
3/5
Required Part
Control Panel Gasket Kit
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