DuroStar Engine Power Loss Under Load

Generator starts but immediately stalls when load is applied; lights dim and engine bogs down.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Partially clogged fuel filter, Dirty carburetor jets, Restricted exhaust, Governor misadjustment

How to Fix / Troubleshooting

Safety first: Disconnect all loads and place the generator in MANUAL mode for testing only.

  • Run no‑load test: Start the generator with no load and let it warm up. If it runs smoothly, the issue is load‑related or fuel/air under load.
  • Replace fuel filter: Install a new DuroStar‑specified fuel filter to ensure adequate flow.
  • Clean carburetor: Add a high‑quality fuel system cleaner to the fuel and run the unit under light load. For persistent issues, remove and clean the carburetor thoroughly or replace it.
  • Check governor response: While carefully applying a small load, observe the governor linkage. It should move to increase throttle. If sluggish, clean and adjust per the service manual.
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Repair Difficulty

Medium 3/5

Required Part

Fuel Filter
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