DuroStar Accessory Belt Slippage

High‑pitched squealing or screeching noise from belt area on liquid‑cooled models.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose or worn alternator/water pump belt, Misaligned pulleys, Contaminated belt (oil or coolant), Seized accessory bearing

How to Fix / Troubleshooting

Safety first: Turn OFF the generator, disconnect the battery, and allow the engine to cool before touching belts or pulleys.

  • Inspect belt condition: Look for cracks, glazing, or fraying. Replace the belt if worn.
  • Check belt tension: Press on the belt midway between pulleys; adjust tension to the specification in the DuroStar manual by moving the alternator or tensioner.
  • Clean pulleys: Wipe oil or coolant from pulleys and replace any leaking seals that contaminate the belt.
  • Spin accessories: Rotate the alternator and water pump pulleys by hand. If rough or seized, replace the faulty component.
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Repair Difficulty

Medium 3/5

Required Part

Alternator/Water Pump Belt
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