Eaton
Electrolytic Corrosion / Environmental Degradation
Corrosion on battery terminals and metal parts inside the generator enclosure.
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Possible Causes
Battery off-gassing due to overcharging, Coastal or high-humidity environment, Water ingress into enclosure, Inadequate ventilation around battery
How to Fix / Troubleshooting
Safety first: Wear eye protection and gloves when cleaning corrosion. Disconnect battery before cleaning.
Steps:
- Neutralize corrosion: Mix baking soda with water and apply to corroded battery terminals and affected metal surfaces. Scrub gently with a wire brush.
- Rinse and dry: Wipe clean with water-dampened cloth and dry thoroughly.
- Protect terminals: Apply dielectric grease or battery terminal protectant spray.
- Check charger voltage: Ensure the Eaton battery charger is not overcharging (float voltage around 13.2–13.6 V). Replace charger if voltage is excessive.
- Address moisture sources: Improve enclosure sealing and ventilation as needed.
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Repair Difficulty
Easy
2/5
Required Part
Battery Cables
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