High Engine Temperature
Eaton
Engine Overheating Protection Trip
Controller displays “High Engine Temp” or “Overcrank – High Temp” and shuts down the generator during or shortly after running.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Blocked air intake or exhaust louvers on generator enclosure, Failed engine cooling fan or fan belt (air-cooled models), Low coolant level or coolant leak (liquid-cooled models), Faulty engine temperature sensor or wiring
How to Fix / Troubleshooting
Safety first: Turn generator OFF, open the main AC breaker, and allow the unit to cool completely. Do not open radiator caps on hot engines.
Steps:
- Check airflow: Inspect all intake and exhaust louvers on the Eaton enclosure. Remove leaves, snow, debris, or obstructions within at least 3 feet of all sides.
- Inspect fan and shrouds: For air-cooled units, verify the engine cooling fan spins freely and that shrouds are intact. Replace broken fan blades or damaged shrouds.
- Check coolant (liquid-cooled): When cool, check coolant level in the radiator or overflow tank. Top off with the specified coolant mix if low and inspect for leaks at hoses, clamps, and water pump.
- Inspect temperature sensor: Locate the engine temperature sender on the cylinder head or coolant passage. Check for loose connectors, corrosion, or damaged wiring. Clean and reseat.
- Clear and test: Clear the alarm and run the generator under light load while monitoring temperature. If overheating recurs quickly, shut down and have a technician check thermostat operation and internal cooling passages.
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Repair Difficulty
Hard
4/5
Required Part
Engine Temperature Sensor
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