Eaton Automatic Transfer Switch Fails to Transfer

Generator runs but does not transfer load to the house during an outage.

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Faulty Eaton automatic transfer switch control coil, Mechanical binding of transfer mechanism, Incorrect control wiring between generator and ATS, Utility sensing circuit in ATS failed and still sees utility present

How to Fix / Troubleshooting

Safety first: Do not attempt to manually force the transfer switch under load unless trained. Open all relevant breakers before working inside the ATS.

Steps:

  • Verify generator output: Confirm the generator is producing correct voltage and frequency at its terminals.
  • Check ATS status lights: Many Eaton ATS units have indicators for utility and generator presence. If utility is indicated when it is actually out, the sensing circuit may have failed.
  • Control wiring: Inspect the low-voltage control cable between the generator controller and ATS for damage or loose terminals.
  • Manual operation test: With both sources de-energized, operate the ATS manually (if designed for it) to ensure the mechanism moves freely. Binding or seized parts require ATS repair or replacement.
  • Professional service: Because improper ATS operation can backfeed utility lines, have a qualified electrician or Eaton technician repair or replace the ATS components.
Advertisements

Repair Difficulty

Professional Required 5/5

Required Part

Automatic Transfer Switch
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements