Eaton Loss of Excitation or Open Output Circuit

Generator runs but produces no AC output voltage.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed AVR or excitation winding, Open circuit in alternator stator leads, Tripped or failed main breaker, Loose or burned connections at output lugs

How to Fix / Troubleshooting

Safety first: Open the generator output breaker and verify with a meter before touching any conductors.

Steps:

  • Check main breaker: Ensure the generator’s main breaker is in the ON position and not tripped. Reset if necessary.
  • Measure at lugs: With the generator running and breaker ON, measure voltage at the alternator output lugs. If zero, suspect excitation/AVR or internal alternator fault.
  • Inspect wiring: With power off, check all alternator leads and terminal blocks for loose or burned connections.
  • AVR replacement: If wiring is intact and no voltage is produced, replace the AVR with the Eaton-specified part. If still no output, alternator repair or replacement is required.
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Repair Difficulty

Professional Required 5/5

Required Part

Alternator Assembly
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