Eaton Thermal or Electrical Protection Trip Under Load

Generator starts and transfers, but then drops load and shuts down after a few minutes.

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Overload condition exceeding generator kW rating, Overheating due to blocked airflow, Loose output connections causing overheating, Faulty main breaker on generator

How to Fix / Troubleshooting

Safety first: Avoid repeatedly restarting the generator under fault conditions. Open the generator output breaker and ATS before inspection.

Steps:

  • Check load size: Add up the wattage of major loads running during outage. Compare to the Eaton generator’s rated output. Turn off nonessential loads and high inrush devices.
  • Inspect airflow: Ensure at least the manufacturer-recommended clearance around the enclosure and that louvers are not blocked.
  • Check main breaker: Inspect the generator’s main breaker for signs of overheating or mechanical weakness. Replace if it trips at currents below rating.
  • Retest: After reducing load and correcting airflow, run the generator again. If it still shuts down, review controller logs for specific fault codes and have a technician test alternator and protection circuits.
Advertisements

Repair Difficulty

Medium 3/5

Required Part

Generator Main Breaker
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements