Eaton Start Signal or Power Delivery Failure

Generator will not crank at all; no clicking sound from starter when start is commanded.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Dead battery or open battery disconnect, Faulty start relay on control board, Open neutral safety or oil pressure interlock circuit, Broken wire in starter control circuit

How to Fix / Troubleshooting

Safety first: Turn controller to OFF and ensure the unit cannot start unexpectedly while testing.

Steps:

  • Battery check: Measure battery voltage; recharge or replace if below 12.0 V.
  • Check fuses: Inspect DC control fuses in the Eaton control panel and replace any blown fuses with correct rating.
  • Start signal test: Command a manual start and measure voltage at the starter solenoid control terminal. If no voltage, trace back to the start relay and controller.
  • Interlock circuits: Verify that any safety interlocks (E-stop, low oil, etc.) are not open. Bypass testing should only be done briefly by a qualified technician.
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Repair Difficulty

Medium 3/5

Required Part

Start Relay
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