AL09
FG Wilson Low Engine Coolant Level Detection

Generator shuts down; controller displays AL09 – Low Coolant Level

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Coolant leak in hoses or radiator, Faulty coolant level sensor in header tank, Loose radiator cap or failed cap seal, Head gasket leak causing coolant loss

How to Fix / Troubleshooting

Safety first: Allow the engine to cool fully before opening the cooling system. Isolate battery negative and disable AUTO mode.

  • Check coolant level: Open the radiator or header tank cap when cool. Top up with the correct coolant mixture. Also check the expansion bottle level if fitted.
  • Inspect for leaks: Look under the set and around the radiator, hoses, water pump, and engine block for dried coolant residue or wet areas.
  • Check coolant level sensor: Locate the level probe or float in the header tank. Disconnect the connector and inspect for corrosion. Clean contacts and reseat. If possible, test the sensor with a multimeter according to the wiring diagram.
  • Pressure test (advanced): If coolant loss is frequent with no visible leaks, a cooling system pressure test or engine compression test may be required; contact a qualified technician.
  • Test run: After topping up and fixing leaks, clear the alarm and run the generator while monitoring coolant level and temperature.
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Repair Difficulty

Hard 4/5

Required Part

Coolant Level Sensor
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