FG Wilson
Overfueling or Air Starvation
Excessive black smoke from exhaust during operation
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Clogged air filter, Overloaded generator, Faulty turbocharger, Incorrect fuel injection timing or worn injectors
How to Fix / Troubleshooting
Safety first: Ensure adequate ventilation around the generator. Avoid breathing exhaust fumes.
- Check load: Verify that the generator is not overloaded. Reduce non-essential loads and observe if smoke decreases.
- Inspect air filter: Remove and inspect the air filter element. Replace if dirty or restricted.
- Check intake and exhaust paths: Ensure no obstructions in the intake ducting or exhaust outlet.
- Monitor engine response: If smoke persists with normal load and clean air filter, injectors or turbocharger may require professional testing and overhaul.
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Repair Difficulty
Hard
4/5
Required Part
Engine Air Filter Element
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