FG Wilson Incomplete Combustion or Coolant Ingress

Excessive white smoke from exhaust, especially on startup

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Low compression or cold cylinders, Faulty injectors, Water or coolant entering combustion chamber, Incorrect fuel grade

How to Fix / Troubleshooting

Safety first: Operate the generator in a well-ventilated area. Avoid prolonged running if coolant loss is suspected.

  • Check coolant level: Monitor coolant level in radiator/header tank. Unexplained loss with white smoke may indicate head gasket issues.
  • Observe smoke behavior: If smoke clears as engine warms and load is applied, it may be normal for cold starts. Persistent dense white smoke suggests a fault.
  • Check fuel quality: Ensure diesel is clean and appropriate for ambient temperature.
  • Professional diagnosis: If coolant loss or misfire is present, have compression and injector tests performed by a technician.
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Repair Difficulty

Professional Required 5/5

Required Part

Fuel Injectors
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