Firman No AC Output / Open Circuit in Alternator

Generator runs but produces no AC power; controller shows normal run status with no fault code.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Tripped or faulty main breaker, Disconnected output wiring, Failed AVR, Open stator winding

How to Fix / Troubleshooting

Safety first: Turn OFF the generator, disconnect battery negative, and ensure ATS is in NORMAL/UTILITY.

  • Check main breaker: Verify the Firman generator main breaker is in the ON position. Reset if tripped.
  • Inspect output lugs: Open the output terminal box and confirm all cables are securely attached and not burned.
  • Test AVR: With a meter and proper precautions, a technician can check excitation voltage from the AVR. If excitation is absent and wiring is intact, replace the AVR.
  • Check stator continuity: Using an ohmmeter with the generator off-line, measure resistance between stator leads. An open circuit indicates a failed winding requiring professional rewinding or alternator replacement.

If you are not experienced with live electrical testing, contact a qualified technician to diagnose no-output conditions safely.

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Repair Difficulty

Professional Required 5/5

Required Part

Alternator Stator Assembly
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