Firman Thermal Overload / Long-Duration Overload

Generator shuts down after running for a long period under heavy load, with no specific error code.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Continuous load near or above rated capacity, Restricted cooling airflow, High ambient temperature, Weak main breaker or thermal sensor

How to Fix / Troubleshooting

Safety first: Turn OFF the generator, disconnect from load, and allow it to cool fully.

  • Reduce continuous load: Recalculate your home's load and ensure it does not exceed the Firman generator's continuous kW rating.
  • Improve ventilation: Clear obstructions around the enclosure and ensure intake and exhaust vents are unobstructed.
  • Inspect cooling fan and shrouds: Confirm that any engine or alternator cooling fans are intact and that shrouds are in place.
  • Check main breaker temperature: If the breaker is hot to the touch and trips, it may be weakened and require replacement.

For frequent long-duration shutdowns, consider load management or a higher-capacity generator.

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Repair Difficulty

Medium 3/5

Required Part

Cooling Fan Assembly
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