Overload
GE
Generator Overcurrent / Overload Condition
Controller displays 'Overload' or 'Load Shed'; generator breaker may trip and unit may shut down under heavy use.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Too many loads connected to generator, Short circuit in connected wiring, Faulty transfer switch contactor, Weak generator main breaker
How to Fix / Troubleshooting
Safety First: Turn OFF the generator and utility breakers before working on any electrical circuits. Use a qualified electrician for load calculations and wiring repairs.
- 1. Reduce connected load: Turn off non-essential circuits or large appliances (HVAC, electric water heater, range) at the main panel. Restart the generator and reapply loads gradually.
- 2. Inspect generator main breaker: Check the GE generator main breaker for signs of overheating or mechanical damage. Reset if tripped. If it trips immediately with minimal load, it may be weak and require replacement.
- 3. Check for short circuits: If overload occurs only when a specific circuit is energized, have an electrician inspect that branch circuit for shorts or ground faults.
- 4. Verify transfer switch rating: Ensure the GE automatic transfer switch is correctly sized and wired for the generator output. Loose lugs in the switch can cause localized overheating and nuisance trips.
- 5. Clear alarm: After correcting load issues, clear the Overload alarm by cycling the controller OFF then AUTO and perform a test with a controlled load.
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Repair Difficulty
Medium
3/5
Required Part
Generator Main Breaker
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