Gillette Battery Corrosion and Enclosure Oxidation

Corrosion and rust visible on battery terminals and nearby metal surfaces inside the generator enclosure.

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Possible Causes

Battery venting due to overcharge, Poor ventilation, Old battery leaking electrolyte

How to Fix / Troubleshooting

Safety first: Wear eye and hand protection. Turn OFF the generator and disconnect battery negative first, then positive.

Steps:

  • Neutralize corrosion: Mix baking soda with water and apply to corroded areas on terminals and tray. Scrub with a brush and rinse with clean water.
  • Inspect battery: Replace any battery that is cracked, bulging, or leaking.
  • Check charger voltage: Verify the Gillette battery charger is not overcharging (around 13.2–13.6 V is typical). Adjust or replace if necessary.
  • Protect terminals: After cleaning and reconnecting, coat terminals with dielectric grease or battery terminal spray.
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Repair Difficulty

Easy 2/5

Required Part

Starting Battery
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