Gillette External Fuel Leak or Venting

Fuel odor is noticeable around the Gillette standby generator during or after operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Leaking fuel line or fitting, Loose fuel filter seal, Cracked fuel tank or sender gasket, Overfilled tank causing venting

How to Fix / Troubleshooting

Safety first: Shut down the generator immediately, disconnect battery negative, and eliminate all ignition sources. Do not smoke near the unit.

Steps:

  • Inspect fuel system: Trace all fuel lines from tank to engine, checking for wet spots, drips, or fuel stains. Tighten loose hose clamps and fittings.
  • Fuel filter: Check around the fuel filter on the engine for leaks. Ensure the filter is tightened properly and the gasket is seated.
  • Tank and sender: Inspect the base tank seams and the fuel level sender gasket for seepage. Replace gaskets or repair tank as needed.
  • Do not operate: Do not restart the generator until all leaks are fully corrected and the area is ventilated.
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Repair Difficulty

Medium 3/5

Required Part

Fuel Hose Assembly
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