Himoinsa Generator Breaker Fails to Close / Mechanical Interlock Issue

Generator is running but does not take load; ATS remains on mains even though mains is present and within limits.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Mechanical interlock jammed, Defective breaker closing coil, Manual breaker lock engaged, Loose control wiring to breaker coil

How to Fix / Troubleshooting

Safety: Isolate generator and ATS control power. Verify no backfeed from mains before working on the breaker.

  • Check manual lock: Ensure any mechanical lock or padlock on the generator breaker is removed.
  • Operate breaker manually: With power off, operate the breaker handle to confirm smooth movement. Stiff or jammed mechanisms may require cleaning or replacement.
  • Test closing coil: Measure coil resistance and apply rated control voltage to verify operation. Replace the coil if it does not actuate.
  • Inspect control wiring: Check the wiring from the Himoinsa controller to the breaker coil for continuity and tight connections.
  • Functional test: Restore power and perform a start/transfer test to confirm the breaker closes correctly.
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Repair Difficulty

Hard 4/5

Required Part

Generator Circuit Breaker
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