Himoinsa Overfueling / Restricted Air Intake

Generator starts but produces excessive black smoke from the exhaust under load.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Clogged air filter element, Overloaded generator beyond rated kW, Sticking fuel injector, Turbocharger not boosting

How to Fix / Troubleshooting

Safety: Keep clear of hot exhaust components. Ensure adequate ventilation around the generator.

  • Check load: Reduce electrical load to within the Himoinsa generator's rated capacity and observe smoke level.
  • Inspect air filter: Open the air filter housing and inspect the element. Replace if dirty or clogged.
  • Turbocharger check: With engine off and cool, inspect turbocharger for free rotation and absence of oil leaks.
  • Injector service: Persistent black smoke at normal load may indicate worn or sticking injectors. Have a diesel technician test and service the injectors.
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Repair Difficulty

Medium 3/5

Required Part

Air Filter Element
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