High Engine Temperature
Honeywell Engine overheating protection trip

Generator shuts down during operation and displays 'High Temp' or 'Overtemperature' alarm.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Blocked cooling air intake or exhaust, Failed cooling fan, Low coolant (liquid-cooled models), Faulty engine temperature sensor

How to Fix / Troubleshooting

Safety first: Turn OFF the generator and allow it to cool completely before opening the enclosure. Beware of hot surfaces.

Steps:

  • Check airflow: Inspect all intake and exhaust louvers on the Honeywell enclosure for leaves, snow, or debris. Clear obstructions and maintain required clearance around the unit.
  • Inspect fan and shrouds: For air-cooled models, verify that the engine-mounted cooling fan and plastic shrouds are intact and not blocked. Replace broken shrouds or fan blades.
  • Coolant level (liquid-cooled): On liquid-cooled Honeywell units, check the radiator and overflow tank coolant level when cool. Top up with the specified coolant mix if low and inspect for leaks.
  • Temperature sensor: Locate the engine temperature sensor and inspect wiring. A loose or corroded connector can cause false high-temp alarms. Clean and reseat.
  • Test run: After corrections, clear the alarm and run a manual test while monitoring for abnormal temperature rise or fan noise.
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Repair Difficulty

Medium 3/5

Required Part

Engine Temperature Sensor
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