Low Battery
Honeywell Insufficient DC voltage for starting and control

Controller displays 'Low Battery' or 'Battery Problem'; generator may crank slowly or not at all.

Advertisements

Possible Causes

Aged or sulfated starting battery, Failed battery charger, Loose or corroded battery terminals, Parasitic drain from accessories

How to Fix / Troubleshooting

Safety first: Turn OFF the generator and open the DC fuse (if equipped) before working on the battery. Wear eye protection and gloves.

Steps:

  • Visual inspection: Check the 12V battery for swelling, cracks, or leaking electrolyte. Replace if damaged.
  • Clean terminals: Disconnect negative then positive cables. Clean corrosion from posts and clamps with a wire brush and baking soda solution. Reattach positive then negative and tighten securely.
  • Measure voltage: With a multimeter, check battery voltage at rest. Below ~12.4V indicates a low or failing battery. Charge or replace as needed with the correct Honeywell-specified group and CCA rating.
  • Check charger: With AC utility power present, measure voltage at the battery. It should be around 13.2–13.8V. If not, the onboard battery charger module may be faulty and require replacement.
  • Clear alarm: After correcting, clear the Low Battery alarm and run a test start.
Advertisements

Repair Difficulty

Easy 2/5

Required Part

Starting Battery
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements