Low Oil Pressure
Honeywell Engine lubrication pressure below safe limit

Generator shuts down shortly after starting and displays 'Low Oil Pressure' or oil pressure alarm.

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Low engine oil level, Wrong oil viscosity for ambient temperature, Faulty oil pressure switch, Oil pump or internal engine wear

How to Fix / Troubleshooting

Safety first: Turn the generator OFF, disconnect battery negative, and allow the engine to cool fully before checking oil.

Steps:

  • Check oil level: Remove the dipstick and verify oil is between the FULL and ADD marks. Top up with the Honeywell-recommended oil grade (often 5W-30 synthetic for many air-cooled units) if low.
  • Confirm correct oil type: If the wrong viscosity was used (too thin for high temps or too thick for cold), drain and refill with the correct oil per the manual.
  • Inspect for leaks: Look around the oil filter, drain plug, and crankcase gasket for oil leaks. Tighten or replace seals as needed.
  • Check oil pressure switch wiring: Inspect the harness to the oil pressure switch for damage, corrosion, or loose connectors. Reseat the connector.
  • Test run: Reconnect the battery, clear the alarm, and run a manual test. If the Low Oil Pressure alarm persists with correct oil level, the oil pressure switch or internal engine components may be faulty and require professional diagnosis.
Advertisements

Repair Difficulty

Medium 3/5

Required Part

Oil Pressure Switch
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements