Honeywell Gas leak or improper combustion

Fuel smell around generator enclosure

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose gas fittings at Honeywell fuel regulator, Cracked flexible gas hose, Leaking gas shutoff valve, Incomplete combustion causing exhaust odor

How to Fix / Troubleshooting

Safety first: If you smell strong gas, shut off the gas supply at the main valve immediately, turn OFF the generator, and ventilate the area. Do not operate electrical switches or create sparks. Contact a gas professional if unsure.

Steps:

  • Leak check: With gas on and generator off, apply a soap-and-water solution to all accessible gas joints, including the regulator, flex hose, and shutoff valve. Bubbles indicate a leak.
  • Tighten or replace: Carefully tighten leaking fittings or replace defective components such as the flex gas hose or regulator using approved parts.
  • Exhaust check: If the odor is more like exhaust, inspect the exhaust system for leaks and ensure proper venting away from windows and doors.
  • Professional test: Have a licensed gas fitter perform a full leak test and pressure check after repairs.
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Repair Difficulty

Hard 4/5

Required Part

Flexible Gas Hose
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