Honeywell Auto-start control circuit failure

Generator will not start in AUTO mode but starts manually

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Faulty exercise timer or controller logic, Open start signal wire from ATS, Misconfigured controller mode, Defective remote start input

How to Fix / Troubleshooting

Safety first: Ensure the generator is in OFF before working on control wiring. Disconnect battery negative when accessing the controller terminals.

Steps:

  • Confirm mode: Verify the Honeywell controller is set to AUTO, not OFF or MANUAL ONLY.
  • Exercise timer: Check the programmed exercise time and day. Reprogram if incorrect.
  • ATS start signal: At the controller terminal strip, verify that the start signal from the ATS closes when utility power is lost (simulate a power outage with proper safety procedures).
  • Wiring continuity: Test continuity of the remote start wires between ATS and generator. Repair any breaks.
  • Controller replacement: If wiring and ATS operation are correct but AUTO start still fails, the controller may be defective and require replacement.
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Repair Difficulty

Hard 4/5

Required Part

Generator Controller
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