Hyundai Power Products Overfueling / Restricted Air Intake

Black smoke from exhaust under load

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Clogged air filter, Overloaded generator, Faulty injector or injection pump, Turbocharger issue (if fitted)

How to Fix / Troubleshooting

Safety first: Ensure adequate ventilation and avoid prolonged breathing of exhaust.

  • Air filter: Remove and inspect the Hyundai air filter element. Replace if dirty or oil-soaked.
  • Reduce load: Confirm that the connected load does not exceed the generator's rated capacity. Reduce large motor loads or non-essential circuits.
  • Visual injector check: Listen for uneven cylinder firing. If one cylinder is knocking or much louder, an injector may be faulty and should be tested/replaced by a diesel specialist.
  • Turbo inspection: On turbocharged models, inspect intake hoses for collapse and check for excessive oil in the intake, indicating turbo seal issues.
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Repair Difficulty

Hard 4/5

Required Part

Air Filter Element
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