Hyundai Power Products Unstable Governor Operation / Fuel Delivery Fluctuation

Generator starts then surges or hunts in RPM without any error code

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Dirty fuel filter, Sticky governor linkage, Maladjusted governor settings, Air in fuel system

How to Fix / Troubleshooting

Safety first: Turn OFF the generator and disconnect battery negative before working near moving linkages or fuel lines.

  • Replace fuel filter: Install a new Hyundai fuel filter to eliminate restriction.
  • Bleed fuel system: On diesel models, use the manual priming pump or bleed screws to remove air until fuel flows steadily.
  • Clean linkage: Lubricate and free up the governor/throttle linkage at the injection pump or carburetor. Ensure no cables or debris are interfering.
  • Professional adjustment: If surging persists, have a technician adjust the governor gain and droop parameters in the Hyundai controller or mechanical governor as per the service manual.
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Repair Difficulty

Hard 4/5

Required Part

Governor Linkage
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