Hyundai Power Engine Stalls Under Load

Generator starts but immediately stalls when load is applied; no code shown.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Fuel starvation under load, Dirty carburetor jets (gas models), Restricted air filter, Weak Hyundai Power fuel pump

How to Fix / Troubleshooting

Safety first: Disconnect the generator from the building load at the transfer switch before testing.

  • Run with no load: Start the generator and let it warm up without load. If it runs smoothly, the basic engine is likely OK.
  • Inspect air filter: Remove the Hyundai Power air filter element. If it is dirty or oil-soaked, replace it. A quick test run with the filter temporarily removed (in a clean environment) can confirm restriction.
  • Check fuel flow at higher demand: Replace the fuel filter and inspect the fuel pump output. A weak pump may supply enough fuel at idle but not under load.
  • Clean carburetor (gas): Remove the carburetor bowl and clean jets with carb cleaner. Reassemble with new gaskets if needed.
  • Gradual load application: Apply loads in stages rather than all at once to avoid sudden engine bogging.
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Repair Difficulty

Medium 3/5

Required Part

Air Filter Element
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