AL20
Kohler-SDMO Fuel Leak Detection Alarm

Controller displays AL20 / Fuel Leak Detected (if equipped with leak sensor) and shuts down engine

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Leaking fuel hose or fitting in baseframe, Cracked fuel filter bowl, Faulty fuel leak sensor in drip tray, Loose injector return line

How to Fix / Troubleshooting

Safety first: Immediately stop the generator, isolate all ignition sources, and ventilate the area. Do not smoke or use open flames near the generator.

  • Inspect for leaks: Using a flashlight, inspect the baseframe, under the engine, and around the fuel filters and hoses for wet diesel. Place absorbent pads under any drips.
  • Tighten fittings: Carefully tighten hose clamps and threaded fittings on supply and return lines. Do not overtighten plastic components.
  • Replace damaged parts: Replace cracked filter bowls, hoses, or seals with Kohler-SDMO approved parts.
  • Check leak sensor: If no leak is found, inspect the fuel leak sensor in the drip tray. Clean any contamination and test its operation. Replace if it falsely triggers.
  • Reset alarm: After fully resolving leaks and cleaning spilled fuel, clear AL20 and test run while monitoring for new leaks.

Significant fuel leaks are a fire and environmental hazard; if you cannot quickly locate and fix the leak, contact a service technician.

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Repair Difficulty

Medium 3/5

Required Part

Fuel Hose Assembly
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