Kohler-SDMO External Fuel Leak

Visible fuel leak from baseframe or under engine, no specific code

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Cracked fuel hose, Loose banjo bolt on injection pump, Leaking injector return line, Corroded base tank

How to Fix / Troubleshooting

Safety first: Stop the generator immediately, isolate ignition sources, and ventilate the area. Use spill kits to contain fuel.

  • Identify source: Wipe suspected areas and observe fresh leaks around filters, hoses, and pump connections.
  • Tighten fittings: Carefully tighten hose clamps and banjo bolts. Do not overtighten aluminum or plastic parts.
  • Replace hoses: Replace any cracked or swollen hoses with diesel-rated hose of correct size.
  • Inspect tank: Check the base tank for corrosion or punctures. Small leaks may be repairable; severe corrosion may require tank replacement.

Do not operate the generator until all leaks are fully repaired and the area is cleaned.

Advertisements

Repair Difficulty

Medium 3/5

Required Part

Fuel Hose Assembly
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements