Kohler No-Start / No-Ignition Condition

Generator cranks but never fires (no attempt to start)

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

No fuel reaching engine, Ignition coil or spark plug failure, Faulty crankshaft position sensor, Fuel solenoid not opening

How to Fix / Troubleshooting

Safety first: Turn generator OFF, close gas valve, and open main breaker before inspecting fuel or ignition components.

  • Smell for fuel: After a few crank attempts, a slight fuel smell at the exhaust is normal. No smell may indicate no fuel; strong raw gas smell may indicate flooding.
  • Check gas valves: Ensure manual gas shutoff valves are open and regulators are functioning.
  • Ignition components: Inspect spark plug wires and coils for damage. Replace spark plugs if fouled or worn.
  • Fuel solenoid: Listen for a click from the fuel solenoid when start is commanded. If absent, check wiring and solenoid coil.

Advanced diagnosis (fuel pressure, spark testing, sensor signals) should be done by a qualified technician.

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Repair Difficulty

Hard 4/5

Required Part

Ignition Coil
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