Kubota Black Exhaust Smoke Under Load

Generator emits heavy black smoke under load and seems to struggle to maintain speed, but no fault code is triggered.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Overloading the generator, Clogged air filter, Restricted exhaust system, Overfueling from worn injectors or pump

How to Fix / Troubleshooting

Safety first: Ensure adequate ventilation around the exhaust outlet. Black smoke indicates soot and incomplete combustion.

  • Check load: Reduce the connected load and observe whether smoke decreases. Keep load within Kubota's rated kW and kVA limits.
  • Inspect air filter: Remove and inspect the air filter. Replace if dirty or oil-soaked.
  • Exhaust restriction: Inspect the muffler and exhaust piping for dents, internal collapse, or foreign objects. Replace damaged sections.
  • Fuel system: If smoke persists at moderate load, have the injection pump and injectors checked for overfueling or incorrect calibration.
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Repair Difficulty

Medium 3/5

Required Part

Air Filter Element
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