MTU Onsite Energy Load-Induced Engine Stall

Generator starts but immediately stalls when load is applied, no specific code

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Overloaded ATS/load, Weak fuel delivery under load, Governor response too slow, Clogged fuel filters

How to Fix / Troubleshooting

Safety first: Isolate non-essential loads and ensure critical loads are protected before testing.

  • Check load size: Compare the connected load to the generator’s rated kW. Reduce or sequence loads to avoid sudden large steps.
  • Inspect fuel filters: Replace primary and secondary fuel filters if they are near service interval or show contamination.
  • Fuel line inspection: Check for partially collapsed hoses or restrictions that may limit fuel flow at higher demand.
  • Governor tuning: Have an MTU technician verify governor gain and response settings to ensure stable operation under load.
  • Test with staged load: Apply load in smaller increments and observe engine response. Persistent stalling indicates deeper fuel or engine issues.
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Repair Difficulty

Hard 4/5

Required Part

Fuel Filters
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