MTU Onsite Energy External Fuel System Leak

Visible fuel leak from base tank or fuel lines under the MTU standby generator

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Cracked fuel line, Loose flare or compression fitting, Corroded base tank, Faulty fuel transfer pump connection

How to Fix / Troubleshooting

Safety first: Stop the generator, shut off fuel supply valves, and eliminate all ignition sources. Use spill containment.

  • Identify leak source: Wipe down lines and fittings, then observe where fuel reappears. Check flexible hoses, hard lines, and tank seams.
  • Tighten fittings: Carefully tighten any loose fittings, avoiding over-tightening which can cause damage.
  • Replace damaged components: Replace cracked hoses or corroded sections of pipe with MTU-approved fuel line components.
  • Tank inspection: If the base tank is leaking, arrange for professional tank repair or replacement. Do not attempt temporary patches for long-term use.
  • Leak test: After repairs, pressurize or run the fuel system and check for further leaks before returning the generator to service.
Advertisements

Repair Difficulty

Hard 4/5

Required Part

Fuel Line Assembly
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements