Code 38
Onan Overcurrent / Short Circuit Protection Trip

Generator shuts down; Code 38 displayed indicating overcurrent or short circuit

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Shorted load circuit downstream of generator, Faulty transfer switch contacts, Internal alternator short, Incorrectly sized or failed breaker

How to Fix / Troubleshooting

Safety first: High fault currents are dangerous. Open the generator main breaker and building main disconnect. Do not repeatedly reset breakers without finding the cause.

  • Isolate loads: With the generator off, open all downstream breakers in the load panel. Start the generator and close its main breaker. If Code 38 does not appear, close branch breakers one at a time to identify the faulty circuit.
  • Inspect transfer switch: Check for welded or burned contacts in the Onan transfer switch. Replace damaged components.
  • Check generator breaker: Inspect the generator-mounted breaker for signs of overheating or mechanical failure. Replace if it will not reset or trips at low load.
  • Alternator test: If Code 38 occurs with no external loads connected, the alternator windings or internal wiring may be shorted and require professional service.
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Repair Difficulty

Professional Required 5/5

Required Part

Generator Main Circuit Breaker
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