Onan Incomplete Combustion / Coolant or Fuel Issue

Generator emits white smoke, especially on startup

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Unburned fuel due to low compression or cold engine, Water or coolant entering combustion chamber, Incorrect injection timing (diesel), Low cylinder temperature

How to Fix / Troubleshooting

Safety first: Prolonged white smoke may indicate serious engine issues. Operate in a ventilated area.

  • Warm-up: Allow the generator to run under light load for several minutes to reach operating temperature. Some white smoke at cold start can be normal.
  • Check coolant level: If coolant is disappearing and white smoke has a sweet smell, suspect a head gasket or coolant leak into cylinders—stop operation and contact a technician.
  • Fuel quality: Drain and replace old or contaminated fuel. Water in diesel can cause white smoke.
  • Injection timing/compression: Persistent white smoke with rough running requires professional checks of timing and compression.
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Repair Difficulty

Professional Required 5/5

Required Part

Cylinder Head Gasket
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