E025
Perkins
High Fuel Temperature Alarm
Perkins generator controller shows E025 and indicates fuel temperature high
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Fuel return line routed too close to hot components, Blocked fuel cooler (if fitted), Faulty fuel temperature sensor, Recirculation of heated fuel in small day tank
How to Fix / Troubleshooting
Safety: Work in a well‑ventilated area and avoid open flames near fuel lines.
- Check routing: Inspect fuel feed and return lines. Ensure they are not touching exhaust manifolds, turbochargers, or hot coolant pipes. Reroute or insulate as needed.
- Fuel cooler: If the system uses a fuel cooler, check for coolant flow (water‑cooled type) or airflow (air‑cooled type). Clean or flush the cooler.
- Sensor verification: Compare controller fuel temperature reading with an infrared thermometer on the fuel filter head. Replace the fuel temperature sensor if readings are clearly wrong.
- Tank recirculation: On small day tanks, consider adding a return line to the main tank or increasing tank volume to reduce temperature rise.
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Repair Difficulty
Medium
3/5
Required Part
Fuel Temperature Sensor
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