Pramac Overfueling / Incomplete Combustion

Generator emits excessive black smoke from exhaust under load

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Clogged air filter, Overloaded generator, Faulty injector(s), Incorrect fuel type

How to Fix / Troubleshooting

Safety first: Operate in a well-ventilated outdoor area. Avoid inhaling exhaust.

  • Check air filter: Remove and inspect the air filter element. Clean or replace if dirty or oil-soaked.
  • Reduce load: Open the output breaker and remove non-essential loads. Reapply load gradually and keep within the Pramac nameplate rating.
  • Verify fuel: Ensure the correct fuel type is used (e.g., low-sulfur diesel for diesel models). Drain and refill if incorrect fuel was added.
  • Injector service: If black smoke persists at normal load with a clean air filter, have injectors tested and serviced by a diesel technician.
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Repair Difficulty

Medium 3/5

Required Part

Air Filter Element
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