Pulsar Corrosion / Environmental Damage

Corrosion and rust visible on battery terminals, frame, and electrical connectors inside the generator enclosure.

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Possible Causes

Exposure to moisture or salt air, Battery off-gassing, Inadequate enclosure sealing, Poor maintenance

How to Fix / Troubleshooting

Safety first: Turn OFF the generator and disconnect the battery. Wear gloves and eye protection when cleaning corrosion.

  • Clean battery terminals: Use a mixture of baking soda and water to neutralize acid on battery posts, then rinse and dry. Apply dielectric grease.
  • Remove surface rust: Lightly sand rusted metal surfaces and apply rust-inhibiting primer and paint.
  • Inspect connectors: Clean corroded electrical connectors and apply contact cleaner and dielectric grease.

Severe corrosion on structural or critical electrical components may require part replacement to ensure safe operation.

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Repair Difficulty

Easy 2/5

Required Part

Pulsar Battery Cables
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