SDMO External Fuel Leak

Generator enclosure or baseframe shows signs of fuel leakage; smell of diesel around SDMO standby generator.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Cracked SDMO fuel hose, Loose fuel filter connections, Leaking injector return lines, Corroded fuel tank or fittings

How to Fix / Troubleshooting

Safety first: Stop the generator, isolate electrical power, and eliminate all ignition sources. Use absorbent materials to contain spills.

  • Trace the leak: Wipe down fuel system components and observe where fresh fuel appears. Pay attention to hoses, filters, and tank seams.
  • Replace damaged hoses: Use SDMO-approved fuel hoses and clamps. Cut back to clean pipe ends before refitting.
  • Tighten fittings: Carefully tighten filter heads, banjo bolts, and compression fittings. Do not overtighten plastic components.
  • Inspect tank: Check the SDMO base tank or external tank for corrosion or cracks. Repair or replace as necessary.
  • Test under operation: After repairs, run the generator and recheck for leaks before returning to service.
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Repair Difficulty

Medium 3/5

Required Part

Fuel Hose Set
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