Volvo Penta Internal Coolant Leak

Coolant level drops but no external leak is visible; possible white residue in exhaust or milky oil.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Blown cylinder head gasket, Cracked cylinder head, Leaking EGR cooler (if equipped), Leaking engine oil cooler

How to Fix / Troubleshooting

Safety: Internal leaks can lead to rapid engine failure. Do not ignore unexplained coolant loss.

  • Check engine oil: Inspect dipstick and oil filler cap for milky or frothy oil, indicating coolant contamination.
  • Inspect exhaust: Persistent white steam and sweet smell from exhaust may indicate coolant entering cylinders.
  • Pressure and leak-down tests: Perform cooling system pressure test and cylinder leak-down test to locate the leak path.
  • Professional repair: Internal coolant leaks typically require head gasket replacement, head repair, or cooler replacement by a qualified Volvo Penta technician.
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Repair Difficulty

Professional Required 5/5

Required Part

Cylinder Head Gasket
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