Wacker Neuson Cooling System Inefficiency / Overheating Without Sensor Trip

Generator overheats but no specific overtemperature code is shown; coolant boils over

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Stuck thermostat, Partially blocked radiator, Failed radiator cap, Inoperative cooling fan

How to Fix / Troubleshooting

Safety first: Allow the engine to cool completely before opening the cooling system.

  • Check coolant level and mix: Ensure proper level and correct antifreeze concentration.
  • Inspect radiator fins: Clean dirt and debris from fins with low-pressure air or water.
  • Test thermostat: Remove and test in hot water to verify opening temperature. Replace if stuck closed or sluggish.
  • Radiator cap: Replace the cap if the seal is damaged or if it cannot hold pressure (have it tested if possible).
  • Fan operation: Confirm that mechanical or electric fans operate correctly when the engine warms up.
Advertisements

Repair Difficulty

Medium 3/5

Required Part

Thermostat
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements