WEN Battery Charging System Failure

Battery repeatedly goes dead between exercise cycles; generator may not start when needed.

Advertisements

Possible Causes

Failed onboard battery charger, Loose AC supply to charger, Sulfated or aged battery, Parasitic draw from accessories

How to Fix / Troubleshooting

Safety first: Turn OFF the generator and disconnect the battery negative cable before testing the charger wiring.

  • Test battery health: Charge the battery fully with an external charger and have it load‑tested. Replace the starting battery if it fails.
  • Check charger output: With utility power present and the charger connected, measure voltage at the battery terminals. It should be around 13.2–13.6 V. If not, check the charger's AC input fuse and wiring.
  • Inspect charger connections: Ensure the charger's DC leads are securely attached to the battery posts and not corroded.
  • Replace charger if faulty: If AC input is present but there is no DC output, replace the battery charger module with a WEN‑approved unit.
  • Check for parasitic loads: With the generator off, measure current draw from the battery. Excessive draw may indicate a stuck relay or accessory left on, which should be corrected.
Advertisements

Repair Difficulty

Easy 2/5

Required Part

Battery Charger Module
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements