WEN
Mechanical Noise / Mounting or Internal Engine Issue
Generator is excessively loud or produces unusual knocking, rattling, or metallic noises during operation.
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Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
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Possible Causes
Loose engine or alternator mounting bolts, Worn engine mounts, Internal engine damage (rod knock), Loose exhaust components
How to Fix / Troubleshooting
Safety first: Turn OFF the generator and disconnect the battery negative cable. Allow moving parts to stop completely before touching anything inside the enclosure.
- Inspect mounts and hardware: Check all visible engine and alternator mounting bolts on the WEN base frame. Tighten any loose fasteners to the torque specified in the service manual.
- Check vibration isolators: Examine rubber engine mounts for cracks, separation, or collapse. Replace any damaged engine mount isolators.
- Inspect exhaust system: Ensure the muffler, exhaust pipe, and heat shields are securely fastened. Tighten loose clamps and replace broken hangers.
- Listen for internal knock: If a deep metallic knock persists and changes with engine load, internal engine wear or damage may be present. Do not continue running the unit; have a qualified technician inspect the engine.
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Repair Difficulty
Medium
3/5
Required Part
Engine Mount Isolator
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