WEN Motor Starting Overload / Insufficient Capacity

Generator runs but trips its main breaker or shuts down when large motors (like well pumps or AC compressors) start.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Generator undersized for motor inrush, Weak main breaker, High starting current due to failing motor, Poor power factor correction

How to Fix / Troubleshooting

Safety first: Open the transfer switch to isolate the generator. Do not repeatedly reset a tripping breaker without finding the cause.

  • Identify offending load: Note which appliance starts just before the trip. Common culprits are air conditioners, well pumps, and air compressors.
  • Check generator rating: Compare the WEN generator's kW rating to the starting kVA of the load. If the load is too large, consider installing a soft‑start kit on the appliance or upgrading the generator.
  • Inspect main breaker: Check the generator main breaker for signs of overheating or wear. Replace the main circuit breaker if it trips at currents below its rating.
  • Stagger loads: Configure the ATS or load management system (if available) to delay starting large loads until the generator is stable.
  • Have motors tested: If a specific motor draws excessive current, have an electrician or HVAC technician test and repair or replace the motor.
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Repair Difficulty

Medium 3/5

Required Part

Main Circuit Breaker
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