Yamaha Battery Not Charging During Operation

Generator runs but the battery repeatedly goes dead between exercise cycles.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed engine charging alternator, Broken alternator belt (if belt-driven), Loose charging circuit wiring, Faulty battery charger not maintaining charge

How to Fix / Troubleshooting

Safety first: Turn OFF the generator and disconnect battery negative before inspecting belts or wiring.

  • Check alternator belt: On belt-driven systems, inspect the belt for breakage or slippage. Replace and tension to Yamaha specifications.
  • Measure charging voltage: With the engine running, measure battery voltage. If it does not rise above resting voltage, the charging system is not working.
  • Inspect wiring: Check the charge lead from the engine alternator to the battery and ground connections for looseness or corrosion.
  • Test/replace alternator: If wiring is intact and there is no output, replace the engine charging alternator.
  • Verify external charger: Ensure the standby battery charger is powered and outputting correct voltage when the generator is off.
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Repair Difficulty

Medium 3/5

Required Part

Engine Charging Alternator
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